ReliBonding is an EASY, FAST, RELIABLE, and SAFE way to build a good electrical and mechanical contact to all individual conductor elements in any type of HV and EHV cable. The machine for conducting the ReliBonding process is called a Terminator.
ReliBond Terminator In-Door provides an EASY, FAST, RELIABLE, and SAFE method for electrical termination of conductor ends ensuring homogeneous current distribution and/or high current injection for measurements of electrical properties and/or other parameters of HV and EHV cables in the laboratory.
ReliBond Terminator In-Door provides an EASY, FAST, RELIABLE, and SAFE method for preparation of conductor end facets for making precise and repeatable measurements of electrical properties of HV and EHV cables in the factory.
ReliBond Terminator In-Field in combination with ReliBond’s AlCuCon connector products provides an EASY, FAST, RELIABLE, and SAFE method for making high quality connections of HV and EHV cable conductors at field installation.
ReliBond Terminator In-Field provides an EASY, FAST, RELIABLE, and SAFE method for making the electrical connection in of HV and EHV cable terminations at substations.
The basic principle of ReliBond’s solution is to 3D–print a metallic end facet on the end of the conductor of HV and EHV Cables in an automated process. This is done without any need for cleaning of the conductor elements. This metallic end facet is an easily accessible contact point that connects well to all wires and sectors of the conductors.
Many different approaches are used to build contact to the individual conductor elements of an advanced HV or EHV Cable many different approaches are used. Most make use of an ‘opening’ and un-twining of the conductor end elements into a flower bouquet and then applying different techniques, like cleaning individual elements with sandpaper or with a special tool or, cleaning by use of a sandblasting machine, or by chemical etching.
The solution does not require special skills nor highly trained or educated technicians. The difficult and most critical part of the solution is taken care of by the machine.
Conventional solutions are very time consuming, typically many man-hours pr cable end, sometimes more than a man-day pr cable end. ReliBonding is typically somewhere between half an hour, up to one hour, pr cable end.
The difficult and most critical part of the solution is taken care of by an automated machine and supervised by sensor elements tracking machine performance and cable exposures.
With a Terminator, there’s no need to spend time thouroughly documenting termination procedures. The software keeps track on all relevant process information and is accessible for documentation.
The operator is not exposed to any kind of fumes, dust or uncomfortable or unhealthy working position. Environment is completely dust and fume-free. Sensors are preventing possible mal performance.
A Terminator includes many sensor elements, which data is accessible externally. Hence it is possible to track the machine and its performance. Preventive service is possible, and the machine functioning and software are easy to up-date.
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Review Text
Testimonial #1
25 – 30 August 2024 we will be present and exhibit our products at this important event foir the power industry in Paris, France.
Among others we will showcase AlCuCon, our new compact and universal connector.
Meet us at location 194A on Floor1. See you!
12 – 15 May 2025 we will be present at the Cigre Symposium on the theme: ‘Changes Needed in The Power System – for the Energy Transition. This symposium is taking place in Trondheim, Norway.
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We publish when we have new information which we believe can be of importance for you to know of. This can be participation in conferences and exhibitions, new product releases, new technical achievements, new collaborations etc. You can follow such news by subscribing to such news or follow us on LinkedIn and you can see our latest, published news
Lindenborgvej 86
4000 Roskilde
Denmark
Delivery of goods: Entrance at Port 3
Company Reg. no.: DK 36995114
Bank: Danske Bank
Bank Reg. & Account: 3409 12971605
IBAN: DK7030000012971605
BIC (SWIFT): DABADKKK
“We use ReliBonding to prepare conductors for resistance measurement in our production. In our lab test ReliBonding has proven to provide much faster and more consistent and reproducible resistance measurements as compared to our conventional preparation methods. Time saving, shorter time to answer and more reliable results are a must for our production.”
Fatih Aksu, NKT Cologne factory